Problem initially started as a rough or stalling idle. Any other speed and all was fine. Seemed like one of the cylinders was getting too much gas as there would be a stutter/hiccup then a puff of smoke. Engine would either stall or catch itself till the next hiccup. Carbs have never been rebuilt or torn apart and cleaned so obviously way overdue. I got the Yamaha carb repair kit and proceeded to break down the carbs and clean them with a carb cleaner. However the carb kit does not include new jets or needle valves, just gaskets, o-rings, float valves, and new bypass screws. I cleaned and inspected all of the jets and needle valves and they appeared fine. The only parts I could not get off and replace where the bypass screws on the mixing chamber so they are still the originals.
I also replaced the two fuel pumps and gaskets, both thermostats, fuel filter, and fuel/water separator (10 micron Racor). After all this was done it initially still idled rough but seemed to be a little better (still sputtered occasionally but didn’t stall but maybe once). Took it for a test run and all seemed fine. Took it out for the day and about 20 miles into the trip I lost power at about 3000 RPM’s. I know what the safe engine mode is all about and this wasn’t the case. There was no alarm, and I had higher RPM’s than the safe mode allows. I was already on the fishing grounds so we stuck it out for a while slow *****ing at idle speed with no problems. Started the trip back and I had full power back for most of the trip, then the power loss at 3000 RPM’s returned. Did I waste my time by not replacing the jets and needle valves even though they looked fine? What does the bypass screw (that I couldn’t get out) do and does it absolutely need replacing? Any other thoughts? Thanks!
I also replaced the two fuel pumps and gaskets, both thermostats, fuel filter, and fuel/water separator (10 micron Racor). After all this was done it initially still idled rough but seemed to be a little better (still sputtered occasionally but didn’t stall but maybe once). Took it for a test run and all seemed fine. Took it out for the day and about 20 miles into the trip I lost power at about 3000 RPM’s. I know what the safe engine mode is all about and this wasn’t the case. There was no alarm, and I had higher RPM’s than the safe mode allows. I was already on the fishing grounds so we stuck it out for a while slow *****ing at idle speed with no problems. Started the trip back and I had full power back for most of the trip, then the power loss at 3000 RPM’s returned. Did I waste my time by not replacing the jets and needle valves even though they looked fine? What does the bypass screw (that I couldn’t get out) do and does it absolutely need replacing? Any other thoughts? Thanks!
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