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I continued going through the electrical and found the Regulator Rectifier to have only 1.5 VDC (red wire) output. It should be 13VDC per the manual. The input voltage and resistance from the stator was good. I also went through the regulator rectifier wiring and found several of the reading OPEN when they should have 1.5V. There is also a gray wire coming out of the regulator that goes into the boat that I have no idea what it does.
Looks like a bad unit, but my question is could a bad rectifier regulator prevent the motor from starting, especially if the battery is good and charged??
99yam40, I did not do that. What I did was disconnect the CDI cable and 1) Turn key to OFF and measured resisance at the CDI kill switch pin (17), it was grounded, 2) turn the to ON and have the kill switch lanyard installed and pin 17 was open 3) Key ON remove lanyard, pin 17 was grounded.
I rigged up a cable to check the CDI output to the coils. I read about 38VDC unloaded on the coils and about 1VDC loaded. The reading should be 120VDC loaded.
Still think my CDI is bad and I'm running out of things to check.
earthed is whut dem furriners calls grounded .
kinda like a bonnet or candles.
I wonder how it gets "grounded" in a boat? Must have a wire going to the bottom? (Well according to some) the engine is negative earth, meaning the negative battery supply is earthed/grounded/connected to the motor....
I rigged up a cable to check the CDI output to the coils. I read about 38VDC unloaded on the coils and about 1VDC loaded. The reading should be 120VDC loaded.
Still think my CDI is bad and I'm running out of things to check.
B.O.A.T.
Eastbayboy
Do you know anyone with the same engine as yours and bum their CDI to try on your engine. Just two be absolutely sure the CDI is bad?
I rigged up a cable to check the CDI output to the coils. I read about 38VDC unloaded on the coils and about 1VDC loaded. The reading should be 120VDC loaded.
Still think my CDI is bad and I'm running out of things to check.
B.O.A.T.
Eastbayboy
If you are not using the correct voltage measuring device you will not be able to compare to the peak readings given in the manual.
But as Rod said if you use what you have to measure both inputs and out puts it may give you an idea what is going on.
good into but bad out is different from bad in and out
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