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How to verify a Voltage Regulator/Rectifier is defective

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  • How to verify a Voltage Regulator/Rectifier is defective

    Hi
    i own a Yamaha 1998 2 Cycle C115TLRW outboard motor.
    i recently purchased some guages one of which is a tachometer. I noticed that any reading above 1200RPM results in a “0 RPM” reading.
    I called the manufacturers of the meter, and they said it’s a common issue to do with the engine’s Rectifier /Regulator if the voltage across SND & GND terminals show below 4v and does not increase as the engine is accelerated. After doing a voltage check, sure enough, the voltage was not quite 3.xx and did not increase when accelerated. I then did continuity tests on the regulator/rectifier as suggested by the service manual and came up with confusing results; no continuity results on most tests yet a few on some in an R=1 meter setting as instructed. It was suggested to use an analog multimeter for testing (I guess for accuracy) but mine is digital. Can anyone suggest a sure fire method or alternate procedure to confirm it is or is not a defective Regulator / Rectifier ? I want to be sure before purchasing a new $100 one. Electrical parts usually are not refundable. In fact, it’s possible it may not be my problem at all!

  • #2
    The R/R is checked for output voltage with the motor running at a fast idle when connected to a fully charged battery. Output should be ~14.5 volts. If no or substandard voltage output then checked the lighting coil for proper input to the R/R.

    In a C115 the tachometer signal does not come through or from the R/R. It comes from the lighting coil. The tachometer signal is not based on voltage. It is based on frequency. The tachometer converts frequency to RPM.

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    • #3
      Wow!
      Thanks so much for creating a clearer understanding of how my outboard motor works electrically. As an audio engineer, the idea of
      the tachometer converting Frequency to RPM hits home. It’s also extremely important I know that the R&R does not feed the Tachometer; but instead the lighting coil supply’s the feed for conversion. It seems the most logical approach would be to start from the battery, check all electrical leads, test the lighting coil, then the R&R. One of them has to be the culprit....
      Thanks.... I owe you boscoe99!!!!

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