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Broken Bolts In A Salt Water Engine

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  • Broken Bolts In A Salt Water Engine

    I have taken apart a 15 HP 2 cycle engine, and when removing the six bolts for the power head, two of them broke. I spent several days applying PB Blaster, and Screwloose to the two broken bolts.

    I went to work on the two bolts, and using vice grips, I was able to remove one of the bolts. The second one is still in there. I am back applying PB Blaster, and Screwloose to the remaining broken bolt. When removing the oil seal housing, I broke off two of the three bolts attaching it. I am also applying PB Blaster, and Screwloose to those broken bolts.

    What are the thoughts about applying heat to the bolt or the casting around the bolt?

    Being optimistic, when I assemble the engine with all new parts and bolts, should I use never seize on all of the bolts?

  • #2
    typically I use either oxgen/acetylyne or a tap drill and correct size tap or drill and heli coil.
    I dont use never seize I use pipe sealent with teflon.

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