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replace upper casing

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  • replace upper casing

    I have a 1994 "T9.9ELHS". The upper casing (part# 668-45111-12-4D)is rotting away from the outside .How hard is it to replace it and has anyone ever done it.Better yet is there a video of someone doing it. I am visual and do better seeing it done. The engine is in good shape and runs very well so i don't want to lose it over some rotten aluminum. Last season i filled in the crack and faired it over with epoxy but by the end of the season the epoxy came loose because the metal it was bonded to corroded.

  • #2
    Everything has to come apart, engine, lower unit, motor mounts.
    Regards
    Boats.net
    Yamaha Outboard Parts

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    • #3
      I do have a 98 T9.9 tiller/electric start.
      PM me if your interested.

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      • #4
        Price on 98 9.9

        My motor is good , just the upper casing is rotting. What do you have and how much.----carroll

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