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Problem with 2004 200 HPDI - WOT won't exceed 4800

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  • #16
    Just reinstalled the injectors and replaced the injector driver. Started right up..... idles fine and additional 2 cylinders engage when put in gear. Just need to test it out in the water.....

    One question regarding the injector o-rings and the fuel rail. I forgot to lube the o-rings when re-assembling..... everything went together fine and I checked for leaks while the engine was running. Everything appears fine, but I feel stupid that I forgot to lubricate the o-rings. Should I leave it alone, or pull the fuel rails, check the o-rings, lube, and re-assemble?

    After installing the injectors in the head, I evenly tightened the fuel rail bolts to seat the injectors to the rail. It went smoothly, but I would like to know if this could cause an issue.

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    • #17
      if its not leaking its good.
      I worry more that the packing between the injector and the head was installed correctly.

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      • #18
        Originally posted by rodbolt17 View Post
        if its not leaking its good.
        I worry more that the packing between the injector and the head was installed correctly.
        Yes, I replaced the gaskets (2) on each injector and followed the orientation directions from Yamaha.

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